Rapid Product Prototyping Services for Electronics
X Rapid Technologies provides rapid product prototyping services that are particularly useful in electronics. Learn how the wearable device market is expanding.
High-quality Rapid Prototyping Service For Your Business
With a range of technologies and services, X Rapid Technologies is the perfect one-stop shop for all your rapid prototyping needs. Visit our site today and get our high-quality and affordable product prototyping services.
Are you looking for prototype manufacturers to help you develop your product? If that's the case, buckle up and take a closer look at the various product prototyping services. You will learn a lot about which prototyping companies will meet your needs. But first, what product prototyping services will best help you achieve your product objectives? What is a rapid prototyping service? In this guide, you will learn everything you need to know about prototyping services. So, keep reading.
What Are Product Prototyping Services?
Low-volume conceptual or working models of a design are provided by product prototyping services. Engineers use prototypes or models created by designers to explore design options and test product performance prior to production.
When choosing product prototyping services, the developer must match their prototyping requirements, such as purpose and type, with the service provider's offerings. Product prototyping services are frequently provided by suppliers of high-volume part services.
What Is Rapid Prototyping Service?
Product prototyping services can take many forms, from a comprehensive model made by artisans to well-detailed designs created using modern 3D printing technology. These computer-controlled machines recreate your designs in thermoplastic materials by building the structure from the ground up. They can be used to make a number of sub-assemblies that can then be joined together to make a larger and more complex assembly. These 3D material printers, also known as rapid prototyping services, are becoming increasingly adaptable and can manufacture almost anything you can imagine. Regardless of how complicated your design is, these devices provide unrestricted service that can enhance the product's internal detail and make it more realistic.
Secondary manufacturing techniques such as machining, drilling, and tapping can be performed while maintaining the strength required to make your prototype robust and long-lasting enough to be used as the intended product.
How Does Rapid Prototyping Service Work?
Rapid prototyping service encompasses a wide range of manufacturing techniques, the most common of which is layered additive manufacturing. Other technologies used in rapid prototyping include rapid machining, casting, moulding, and extrusion.
While additive production is the most common method of rapid prototyping, other more conventional methods can also be used.
The Benefits Of Creating A Product Prototyping Services
How can product prototyping services quickly benefit you and your company? Here are a few benefits:
- Show a physical model of your product to your customers and investors.
- Demonstrate your product's appearance, dimensions, and features.
- Before going into production, test the market for your product.
- Identify and eliminate design flaws to save time and money.
- Streamline and improve the manufacturing process
- Create a variety of versions with different colours, textures, and finishing techniques.
Steps For Creating Rapid Prototyping Service
- 3D file production: To begin, you'll need to create the product's 3D files. Designing 2D plans is also recommended, particularly if the parts have critical tolerances. It's also a good idea to draught project specifications. The end use of the parts and any technical constraints will determine these specifications. After creating the 3D files and specifications, send them to a rapid prototyping designer.
- Costing: A specialist prototyping company analyses and costs the rapid prototyping service based on the quantity and technical features of the parts. The material, finish, and geometry of the prototypes are the main characteristics. This costing phase also allows you to confirm the parts' feasibility. The 3D files can be altered if necessary. A 3D part drawing is required to accurately quote a rapid prototyping service.
- Production: After the project's various components have been validated, the production process begins. If the file is complicated, it's best to start with parts or sample plates before moving on to full-scale rapid prototyping.
- Test phase: After production is complete, a test phase ensures that the parts meet the pre-determined specifications. The following are the main components of the parts:
- The prototypes' geometry
- Sizes
- Characteristics of sight
- Physical and mechanical features
- Finishing
Where To Get The Best Product Prototyping Services?
Do you need a professional prototyping service to help you bring your ideas to life and assist with product development? If that's the case, you've come to the right place.
At X Rapid Technologies, we offer high-quality and lucrative rapid prototyping services. With our cutting-edge prototyping, production fabrication technology and an expert team of engineers, we can take your idea from design to market in just a few days.
Furthermore, consider our low-volume manufacturing service if you have completed prototyping and are ready to proceed with production.
As a provider of product rapid prototyping services, X Rapid Technologies always keeps a closer eye on the state of play of our target markets. Take a look at what's new in the consumer electronics industry and how product rapid prototyping services can help.
Recently, IDC, an international data company, released a report on the global wearable devices market in 2021. The report shows that the global wearable device shipments in 2021 will be 530 million units, up 20% year-on-year. 140 million units will be shipped to the Chinese market, up 25% year on year. In contrast, global smartphone shipments in 2021 will be 1.36 billion, up only 5% year-on-year.
Other than that, among the global consumer electronics market, the smartphone market is already saturated, and the largest growth point is wearable devices, such as headphones, bracelets, watches, and glasses. This field has also become a must for global technology giants. The top four players in the global wearable devices market are Apple, Xiaomi, Samsung, and Huawei. In the fourth quarter of 2021, Apple, Xiaomi, and Samsung's growth rate was 7% to 8%, while Huawei's growth was rapid, with Huawei's wearable device shipments growing 36% year-on-year globally.
The major giants are launching wearable devices, mainly competing for higher performance and a more fashionable appearance. The future may bring a competing focus in another direction, namely, the introduction of flexible wearable devices that are thinner, lighter, and softer. For example, monitoring the body's health data bracelet, watch, is it possible to make a band-aid than a thin and light sheet, to the skin gently stick on the line? The extrusion deformation of the electronic device should be taken into account as well as the comfort of wearing and other aspects. In fact, "flexible electronics" has become a hot area of scientific research in the past few years. Let's talk about one of the latest developments.
On March 16, researchers at Tsinghua University published a cover article in the journal Science Advances. They developed a new type of circuit board, which has a multi-layer flexible structure and can be significantly deformed, without affecting the work of the chips and electronic components on the board.
Because electronic components generally can not be stretched, the task of flexible deformation can only be left to those between these spaces to complete. Therefore, it is necessary to leave enough space among the electronic components to increase the stretch rate. However, if the space left is big, the functional density of the board would be reduced. It is hard to balance.
In this study by Tsinghua University, however, functional density was increased significantly without reducing the stretch rate. While maintaining a 20% stretch rate, the previous highest functional density was increased by 1/3 to 110%. This figure indicates that 11 chips were installed on a board with an area equivalent to that of 10 chips.
Researchers also used this flexible circuit board to make a penny-sized "wireless mouse" attached to the back of the experimenter's hand, using it to access a computer to play games, with no problem at all. Researchers hope that this research will provide a universal manufacturing solution for flexible devices in the future.
The market expects that flexible wearable devices may be the first to be used on a large scale in the medical field, for example, fetal heartbeat monitors and cardiac monitors for adults. These devices now still require manual operation and have to be measured every so often, which is cumbersome. A flexible device attached to the skin can continuously and automatically monitor 7×24, synchronizing the data to the patient and the doctor's system. It will open up a large market.
As you can see, flexible wearable devices are on the eve of large-scale commercialization, and X Rapid Technologies will keep your attention.
Consumer electronics is one of the industries that frequently require product rapid prototyping services. Witnessing the trend of flexible wearable devices, we also realize that businesses of product rapid prototyping services should be prepared to play the role of accelerating their R&D processes in advance. According to the possible applications of flexible wearable devices, companies of product rapid prototyping services also need to pay close attention to the medical device industry. New opportunities to grow probably lie in the trends.
