Custom CNC Machining Prototype Service for Automobiles
The custom CNC machining prototype service offered by X Rapid Technologies is perfect for the automotive industry to create full-size car models. Contact us!
Custom CNC Machining Service – Why You Need It?
Looking for a next-generation machine shop specializing in precision parts? Visit our site today to get the best CNC machining prototype service for your next project.
Custom CNC Machining Service entails making parts that don't exist elsewhere. It can be any type of CNC machining service that a company can provide, such as CNC turning, CNC milling, and EDM. A custom part could be something as simple as a gear. However, you may require the gear in a nonstandard size, material, or for a new invention that suppliers do not yet have, necessitating custom production of the part. In this guide, we will briefly discuss everything you need to know about the CNC machining prototype service.
What is Custom CNC Machining Service?
Custom CNC Machining Service entails making parts for a specific purpose or to a customer's specifications. It uses both manual and advanced machining equipment to create high-quality parts.
The equipment needed for a project is determined by the shape, size, and type of material you'll be working with. Manual lathes may suffice for some parts, while a 5-axis CNC machining service may be required for others.
Which Industries Require CNC Machining Prototype Service?
CNC machining service is needed in almost every industry. CNC machining prototype service comes in handy when a company needs precise CNC parts that are difficult to manufacture using traditional methods. Custom CNC Machining Service is needed in the following industries:
- Aerospace and Defense
Why Should You Choose Custom CNC Machining Service?
CNC machining service, unlike manual labour, can work indefinitely without sacrificing quality. Other advantages of using the CNC machining prototype service include flexibility, safety, and the absence of the need to take a break from work.
- High Precision and High-Quality Parts
CNC machining prototype service enables the manufacture of complex applications. The high precision capability of the CNC machining prototype service ensures you get exactly what you need, even with small diameters and unique features on a part. Furthermore, the Custom CNC Machining Service allows consistent production of similar parts until the last piece you order.
CNC machining service is the process of removing raw material blocks until the desired shape is achieved. The CNC machining prototype service is controlled by a computer that ensures constant speed. Given that the machine is set up to follow specific procedures, it's unlikely that an error will occur, resulting in the process being repeated.
It's difficult to find a product with a unique design in several stores. It is expensive if you can find it in any store. You can avoid overspending and still get a high-quality product by opting for Custom CNC Machining Service.
Advantages of Custom CNC Machining Service Over Other Conventional Machining Methods
- Increased productivity and efficiency
Human error is eliminated with custom machining equipment, which ensures consistent results. A CNC machining prototype service, for example, can work continuously without stopping or resting, whereas a plastic injection moulding machine will require an operator to perform repetitive tasks.
CNC machining services use G-code to precisely control features such as speed, coordination, location, and feed rate.
- Reduced Machining Operations And Faster Project Completion
Compared to other traditional machining methods, Custom CNC Machining Service require fewer machining operations to produce the desired part. CNC machining prototype service lets you complete tasks more quickly while maintaining high accuracy.
The benefits of manual labour are only temporary. You must rely on machining shops or centres that offer CNC machining services to achieve higher, long-term profit margins.
Where To Get The Best CNC machining services?
At X Rapid Technologies, we offer high-quality rapid prototyping and low-volume manufacturing services, such as CNC machining service, rapid tooling, vacuum casting, and aluminium machining. So, if you have any new projects, talk to us about getting Custom CNC Machining Service started right away!
R&D in automotive is a highly complex systematic project that takes even thousands of people and years to complete. The prototyping industry like CNC machining services plays a vital role in it. It usually takes about five years for a car to go from R&D to market. However, with the continuous advancement of technology, the R&D cycle is shortening. Of course, we are talking about a top-down design process. There is another development way, namely reverse design. Both need to carry out a series of institutional analyses, material analyses, mechanical analyses, etc., and go to trial production, testing, inspection, etc. The R & D processes cannot be omitted.
Different automobile companies have diverse R&D processes. A general R&D process of top-down development includes five stages. They are the market research stage, the concept design stage, the engineering design stage (numerical model building), the prototype test stage, and the mass production stage. Rapid prototyping is mainly involved in the fourth stage.
After the engineering design stage, the automotive manufacturer finishes the general layout design, body styling data, engine engineering design, body-in-white engineering design, chassis engineering design, interior & exterior engineering design, and electrical engineering design.
The prototyping phase includes two aspects: a performance test and a reliability test. A performance test inspects the functionalities to check if they meet the design requirements. A reliability test is to verify the strength and durability of the car. The primary ways of testing for automobiles are wind tunnel tests, test track tests, road tests, crash tests, etc.
The prototype testing stage involves almost all rapid prototyping methods, such as custom CNC machining services, vacuum casting, 3D printing, reaction injection molding, etc. The prototyping of a car is a big project. The automotive manufacturer usually works with several prototyping companies and assembles all components themselves. Nowadays, it can only take one month to prototype a whole car if needed. The purpose of this article is to explore the role that custom CNC machining prototype services play.
1. Making the clay model in the concept design stage
In the concept design phase, designers complete the general layout and style design. Then they will make a clay model. Traditionally, full-size clay models were carved by hand. It is time-consuming as well as the quality cannot be assured. It usually takes about three months to make a full-size car model. Now full-size car models can be milled out by a 5-axis CNC milling machine, which only takes one month or less.
2. Making the whole car model for prototype testing
CNC machines can make nearly all automotive parts. A wide range of plastic and metal materials can be used with the CNC machining prototype service. Other prototype machining methods aid in making parts in other materials. For example, soft rubber parts can be produced via vacuum casting. Of course, there are parts that prototyping companies cannot manufacture. For instance, interior trim parts (safety belts, airbags, leather seats, etc) and electronics will be purchased from specific suppliers.
3. Helping with low-volume trial production
After the test phase, the design is approved. Then it comes to the small-batch trial production phase. Some vehicle manufacturers even crash over 100 cars during the crash tests. Reaction injection molding is the best way to make large-sized car parts in small batches. It is often used to manufacture bumpers. For other relatively small components, vacuum casting and rapid tooling are better. CNC machining is not efficient and cost-effective enough to make low-volume parts and only helps produce models for making silicone molds for vacuum casting.
Apart from testing, the cars in exhibitions are also mostly prototype cars. The purpose of small-batch production is to verify the car's reliability further. Mass production starts if there are no significant problems three months after the trial production.
As a CNC machining service provider, X Rapid Technologies is honored to participate in numerous automotive prototyping projects and has received much positive feedback. If you have any new projects, talk to us and kickstart them quickly!